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HOW ALL CASE STUDIES AND ARTICLES ARE PRODUCED

Please note that the case studies and articles I share on topics relating to civil, structural, mechanical and electrical engineering, construction, economics, manufacturing, artificial intelligence, semiconductors, ESG, standards, codes of practice, and other related disciplines are not produced in isolation.

QHSEL Consultancy Sdn. Bhd. is supported by an advisory panel and an extensive network of trusted friends, industry practitioners, professional associations/bodies and subject matter experts who willingly contribute their knowledge, insights, and professional experiences.

This collective includes Professional Engineers with Practising Certificates (PEPC), licensed brokers, economists, academicians, competent persons, auditors, risk assessors, contractors, consultants, clients, enforcement officers, active and former intelligence operatives, IT and cybersecurity specialists, AI practitioners, VR/AR/MR professionals, architects, bankers, Syariah experts, and specialists from various other fields.

As such, this is far from a one-man effort. Behind every article is a panel of experienced professionals who provide guidance, technical input, peer review, and practical perspectives drawn from real-world experience.

Many of these contributors prefer to remain anonymous to protect the confidentiality of projects, organisations, and sensitive information entrusted to them. Their motivation is not recognition, but rather to contribute towards a greater purpose: promoting sound practices, strengthening governance, enhancing compliance, improving industry standards, and reducing deficiencies, non-conformances, and avoidable failures across various sectors.

The views presented are therefore often the result of multidisciplinary collaboration, professional discourse, and collective expertise rather than the opinion of a single individual.



MY EMPLOYERS AND CLIENTELLES




A THOUGHT

I identify myself as a Lifelong Learner and a Thought Leader

BIODATA - NIK ZAFRI



 



NIK ZAFRI BIN ABDUL MAJID,
CONSULTANT/TRAINER
Email: nikzafri@yahoo.com, nikzafri@gmail.com
https://nikzafri.wixstudio.com/nikzafriv2

Kelantanese, Alumni of Sultan Ismail College Kelantan (SICA), Business Management/Administration, IT Competency Cert, Certified Written English Professional US. Has participated in many seminars/conferences (local/ international) in the capacity of trainer/lecturer and participant.

Affiliations :- Council/Network Member of Gerson Lehrman Group, Institute of Quality Malaysia, Auditor ISO 9000 IRCAUK, Auditor OHSMS (SIRIM and STS) /EMS ISO 14000 and Construction Quality Assessment System CONQUAS, CIDB (Now BCA) Singapore), TE (ABAC UK)

* Possesses almost 30 years of experience/hands-on in the multi-modern management & technical disciplines (systems & methodologies) such as Knowledge Management (Hi-Impact Management/ICT Solutions), Quality (TQM/ISO), Safety Health Environment, Civil & Building (Construction), Manufacturing, Motivation & Team Building, HR, Marketing/Branding, Business Process Reengineering, Economy/Stock Market, Contracts/Project Management, Finance & Banking, etc. He was employed to international bluechips involving in national/international megaprojects such as Balfour Beatty Construction/Knight Piesold & Partners UK, MMI Insurance Group Australia, Hazama Corporation (Hazamagumi) Japan (with Mitsubishi Corporation, JA Jones US, MMCE and Ho-Hup) and Sunway Construction Berhad (The Sunway Group of Companies). Among major projects undertaken : Pergau Hydro Electric Project, KLCC Petronas Twin Towers, LRT Tunnelling, KLIA, Petronas Refineries Melaka, Putrajaya Government Complex, Sistem Lingkaran Lebuhraya Kajang (SILK), Mex Highway, KLIA1, KLIA2 etc. Once serviced SMPD Management Consultants as Associate Consultant cum Lecturer for Diploma in Management, Institute of Supervisory Management UK/SMPD JV. Currently – Associate/Visiting Consultants/Facilitators, Advisors/Technical Experts for leading consulting firms (local and international), certification bodies including project management. To name a few – Noma SWO Consult, Amiosh Resources, Timur West Consultant Sdn. Bhd., TIJ Consultants Group (Malaysia and Singapore), QHSEL Consultancy Sdn. Bhd.

He is also currently holding the Position of Principal Consultant/Executive Director (Special Projects) - Systems and Methods, ESG, QHSE at QHSEL Consultancy Sdn. Bhd.* Ex-Resident Weekly Columnist of Utusan Malaysia (1995-1998) and have produced more than 100 articles related to ISO-9000– Management System and Documentation Models, TQM Strategic Management, Occupational Safety and Health (now OHSAS 18000) and Environmental Management Systems ISO 14000. His write-ups/experience has assisted many students/researchers alike in module developments based on competency or academics and completion of many theses. Once commended by the then Chief Secretary to the Government of Malaysia for his diligence in promoting and training the civil services (government sector) based on “Total Quality Management and Quality Management System ISO-9000 in Malaysian Civil Service – Paradigm Shift Scalar for Assessment System”

Among Nik Zafri’s clients : Adabi Consumer Industries Sdn. Bhd, (MRP II, Accounts/Credit Control) The HQ of Royal Customs and Excise Malaysia (ISO 9000), Veterinary Services Dept. Negeri Sembilan (ISO 9000), The Institution of Engineers Malaysia (Aspects of Project Management – KLCC construction), Corporate HQ of RHB (Peter Drucker's MBO/KRA), NEC Semiconductor - Klang Selangor (Productivity Management), Prime Minister’s Department Malaysia (ISO 9000), State Secretarial Office Negeri Sembilan (ISO 9000), Hidrological Department KL (ISO 9000), Asahi Kluang Johor(System Audit, Management/Supervisory Development), Tunku Mahmood (2) Primary School Kluang Johor (ISO 9000), Consortium PANZANA (HSSE 3rd Party Audit), Lecturer for Information Technology Training Centre (ITTC) – Authorised Training Center (ATC) – University of Technology Malaysia (UTM) Kluang Branch Johor, Kluang General Hospital Johor (Management/Supervision Development, Office Technology/Administration, ISO 9000 & Construction Management), Kahang Timur Secondary School Johor (ISO 9000), Sultan Abdul Jalil Secondary School Kluang Johor (Islamic Motivation and Team Building), Guocera Tiles Industries Kluang Johor (EMS ISO 14000), MNE Construction (M) Sdn. Bhd. Kota Tinggi Johor (ISO 9000 – Construction), UITM Shah Alam Selangor (Knowledge Management/Knowledge Based Economy /TQM), Telesystem Electronics/Digico Cable(ODM/OEM for Astro – ISO 9000), Sungai Long Industries Sdn. Bhd. (Bina Puri Group) - ISO 9000 Construction), Secura Security Printing Sdn. Bhd,(ISO 9000 – Security Printing) ROTOL AMS Bumi Sdn. Bhd & ROTOL Architectural Services Sdn. Bhd. (ROTOL Group) – ISO 9000 –Architecture, Bond M & E (KL) Sdn. Bhd. (ISO 9000 – Construction/M & E), Skyline Telco (M) Sdn. Bhd. (Knowledge Management),Technochase Sdn. Bhd JB (ISO 9000 – Construction), Institut Kefahaman Islam Malaysia (IKIM – ISO 9000 & Internal Audit Refresher), Shinryo/Steamline Consortium (Petronas/OGP Power Co-Generation Plant Melaka – Construction Management and Safety, Health, Environment), Hospital Universiti Kebangsaan Malaysia (Negotiation Skills), Association for Retired Intelligence Operatives of Malaysia (Cyber Security – Arpa/NSFUsenet, Cobit, Till, ISO/IEC ISMS 27000 for Law/Enforcement/Military), T.Yamaichi Corp. (M) Sdn. Bhd. (EMS ISO 14000) LSB Manufacturing Solutions Sdn. Bhd., (Lean Scoreboard (including a full development of System-Software-Application - MSC Malaysia & Six Sigma) PJZ Marine Services Sdn. Bhd., (Safety Management Systems and Internal Audit based on International Marine Organization Standards) UNITAR/UNTEC (Degree in Accountacy – Career Path/Roadmap) Cobrain Holdings Sdn. Bhd.(Managing Construction Safety & Health), Speaker for International Finance & Management Strategy (Closed Conference), Pembinaan Jaya Zira Sdn. Bhd. (ISO 9001:2008-Internal Audit for Construction Industry & Overview of version 2015), Straits Consulting Engineers Sdn. Bhd. (Full Integrated Management System – ISO 9000, OHSAS 18000 (ISO 45000) and EMS ISO 14000 for Civil/Structural/Geotechnical Consulting), Malaysia Management & Science University (MSU – (Managing Business in an Organization), Innoseven Sdn. Bhd. (KVMRT Line 1 MSPR8 – Awareness and Internal Audit (Construction), ISO 9001:2008 and 2015 overview for the Construction Industry), Kemakmuran Sdn. Bhd. (KVMRT Line 1 - Signages/Wayfinding - Project Quality Plan and Construction Method Statement ), Lembaga Tabung Haji - Flood ERP, WNA Consultants - DID/JPS -Flood Risk Assessment and Management Plan - Prelim, Conceptual Design, Interim and Final Report etc., Tunnel Fire Safety - Fire Risk Assessment Report - Design Fire Scenario), Safety, Health and Environmental Management Plans leading construction/property companies/corporations in Malaysia, Timur West Consultant : Business Methodology and System, Information Security Management Systems (ISMS) ISO/IEC 27001:2013 for Majlis Bandaraya Petaling Jaya ISMS/Audit/Risk/ITP Technical Team, MPDT Capital Berhad - ISO 9001: 2015 - Consultancy, Construction, Project Rehabilitation, Desalination (first one in Malaysia to receive certification on trades such as Reverse Osmosis Seawater Desalination and Project Recovery/Rehabilitation), ABAC Centre of Excellence UK (ABMS ISO 37001) Joint Assessment (Technical Expert)

He is also rediscovering long time passions in Artificial Intelligence, ICT and National Security, Urban Intelligence/Smart Cities, Environmental Social and Governance, Solar Energy, Data Centers - BESS, Tiers etc. and how these are being applied.

* Has appeared for 10 consecutive series in “Good Morning Malaysia RTM TV1’ Corporate Talk Segment discussing on ISO 9000/14000 in various industries. For ICT, his inputs garnered from his expertise have successfully led to development of work-process e-enabling systems in the environments of intranet, portal and interactive web design especially for the construction and manufacturing. Some of the end products have won various competitions of innovativeness, quality, continual-improvements and construction industry award at national level. He has also in advisory capacity – involved in development and moderation of websites, portals and e-profiles for mainly corporate and private sectors, public figures etc. He is also one of the recipients for MOSTE Innovation for RFID use in Electronic Toll Collection in Malaysia.

Note :


TO SEE ALL ARTICLES

ON THE"LABEL" SECTION BELOW (RIGHT SIDE COLUMN), YOU CAN CLICK ON ANY TAG - TO READ ALL ARTICLES ACCORDING TO ITS CATEGORY (E.G. LABEL : CONSTRUCTION) OR GO TO THE VERY END OF THIS BLOG AND CLICK "Older Posts"

Showing posts with label CCC. Show all posts
Showing posts with label CCC. Show all posts

Tuesday, November 10, 2026

Construction Defects After Handover: Responsibility, Risk and Integrity


Based on my experience in construction and consultancy, handover is often where a different set of challenges begins. The building enters everyday use, systems operate under actual conditions, and defects that were previously unnoticed become apparent.

Water ingress, debonded tiles, drainage problems and recurring cracks can quickly lead to disagreements over responsibility, cost and the adequacy of repairs.

I think this stage deserves as much attention as construction itself. It tests the quality of the work, the effectiveness of contract administration and the willingness of everyone involved to resolve problems fairly.

1.0 UNDERSTANDING CPC, DLP, CMGD AND CCC

The Certificate of Practical Completion (CPC) generally marks practical completion under the construction contract. Under many conventional arrangements, it starts the Defects Liability Period (DLP) and triggers specified consequences concerning possession and retention.

The DLP provides a contractual mechanism for reporting and rectifying defects for which the contractor is responsible. Its duration and procedures depend on the contract.

The Certificate of Making Good Defects (CMGD) confirms that the applicable contractual requirements for making good defects have been satisfied. Under PAM arrangements, it is linked to release of the remaining retention and the process towards final certification. DLP expiry alone does not establish that rectification is complete.

The Certificate of Completion and Compliance (CCC) serves a statutory purpose. It replaced the earlier Certificate of Fitness for Occupation, commonly called CF or CFO, for projects covered by the system introduced in April 2007. Unlike the former local authority certification system, CCC is issued by the authorised Principal Submitting Person (PSP).

These certificates address different responsibilities. They should not be treated as interchangeable.

2.0 IS THE CONSULTANT OUT OF THE PICTURE?

A common assumption is that the consultant’s involvement ends at handover. Generally, under conventional arrangements, that is incorrect.

Site attendance may reduce, but the appointed architect or contract administrator may still have duties involving defects inspections, instructions, assessment of rectification and certification. Engineers and other consultants contribute within their respective appointments.

Under PAM 2018, for example, the architect has a defined role in responding to the contractor’s notification that defects have been made good, either issuing CMGD or stating reasons for non-issuance.

I feel that uncertainty over these continuing roles can itself become a project risk. Before the site team disperses, the client should establish who receives complaints, who investigates, who instructs repairs and who verifies closure.

If a consultant’s appointment has ended, the remaining functions need an appropriately authorised arrangement. The consultant’s appointment, statutory role as PSP and potential responsibility for earlier professional services are separate matters.

3.0 INVESTIGATE THE CAUSE BEFORE ALLOCATING RESPONSIBILITY

A complaint identifies a symptom, BUT it does not necessarily establish who is responsible.

A leaking ceiling could arise from waterproofing workmanship, an unsuitable design detail, a pipe connection, subsequent alterations or inadequate maintenance.

PAM’s guidance emphasises investigating the category and root cause of defective work before attributing responsibility, including distinguishing workmanship, design and misuse.

Based on my experience, a repair can appear satisfactory during inspection yet fail again under rain, operating loads or normal occupancy. Verification should therefore reflect the conditions that caused the failure.

Repainting a damp wall, for example, should not close a water-ingress complaint unless the source has been addressed and the repair appropriately verified.

4.0 THE COMMERCIAL IMPACT ON BOTH PARTIES

For the client, unresolved defects can disrupt operations, damage property, increase maintenance costs and affect occupants’ confidence. Poor records also make responsibility and recovery of costs harder to establish.

For the contractor, repeated mobilisation, subcontractor attendance, unavailable replacement materials and repairs within occupied premises create additional costs. Delayed CMGD can prolong account closure and delay release of remaining retention.

Fair administration protects both parties. Premature certification may weaken the client’s practical protection, while withholding certification or money without proper contractual grounds can expose the client to disputes.

Where the contractor fails to rectify defects for which it is responsible, the contract may allow others to undertake the repairs and appropriate costs to be recovered. The prescribed notices and procedures remain important.

5.0 RISK ASSESSMENT : PRIORITISING THE RIGHT DEFECTS

I think defects should be prioritised by their consequences and likelihood of further harm, rather than simply by the order in which complaints arrive.

A practical assessment should consider:

  • Safety and health consequences.
  • Effects on essential services and building operations.
  • Likelihood of recurrence or deterioration.
  • Potential damage to adjoining areas or property.
  • Risks created by the rectification work itself.

This approach is consistent with the risk management principles in ISO 31000:2018, which provides guidelines rather than a certifiable management system standard.

For example, a suspected loose façade component requires a different response from a minor paint blemish. Temporary protection, isolation or specialist assessment may be necessary before permanent repairs.

Repairs in occupied buildings also need suitable task risk assessments and, where applicable, elements of CONQUAS/QLASSIC should be considered and perhaps HIRARC, access controls and coordination with building management.

6.0 ABMS : INTEGRITY DURING DEFECTS CLOSURE

The defects stage also creates opportunities for improper influence: pressure to overlook incomplete repairs, inducements linked to certification, undisclosed interests in replacement contractors or unjustified deductions.

An Anti-Bribery Management System (ABMS) based on ISO 37001:2025 provides a framework for preventing, detecting and responding to bribery.

Applied to defects management, useful controls include declarations of conflicts of interest, appropriate due diligence on rectification contractors, transparent approval of repair costs, independent verification where warranted and accessible reporting channels.

I feel that integrity is particularly important when financial pressure meets technical judgement. Certification should be supported by evidence and the applicable requirements. ABMS controls support that discipline; they do not replace engineering assessment or contractual procedures.

A disputed defect or delayed certificate does not, by itself, establish bribery. Concerns require evidence and fair investigation.

7.0 CODES OF PRACTICES AND STANDARDS : ESTABLISHING ACCEPTANCE CRITERIA

Defect assessment should refer to the approved drawings, specifications, contractual requirements, applicable legislation, relevant Malaysian Standards and codes of practice, and manufacturers’ installation requirements.

Acceptance criteria should be identified before repairs begin, including any necessary testing.

CIDB’s CIS 7:2021, used for QLASSIC, provides a framework for assessing workmanship quality. However, its application to a particular defects dispute must be considered against the contract and the assessment’s intended purpose. A QLASSIC score should not be treated as conclusive proof that every element is defect-free.

Standards should be applied within their proper scope, using the edition required by the contract or applicable regulatory requirements.

8.0 HOW DO DEFECTS AFFECT CCC

This is an important distinction. 

Based on my experience, some clients suggest that outstanding defects could invalidate the CCC (very funny), sometimes using this as leverage against the contractor. Such statements require care: outstanding defects do not, by themselves, invalidate CCC, although defects affecting safety or statutory compliance warrant prompt investigation and appropriate action.

Jabatan Kerajaan Tempatan (JKT) distinguishes between non-critical defects that can be repaired during DLP and critical defects affecting safety or health that should prevent CCC issuance.

Minor finishing defects can usually proceed through the contractual defects process. Suspected structural instability, unsafe electrical installations or failed fire-safety provisions require prompt assessment and appropriate protective action.

An existing CCC should never be used to dismiss evidence of a dangerous condition.

JKT’s published FAQ states that an issued CCC cannot simply be withdrawn administratively. However, improper issuance, false certification or non-compliance can lead to enforcement or professional disciplinary action, while disputed validity may be referred to court.

9.0 MEANINGFUL CLOSURE REQUIRE EVIDENCE

DLP expiry and CMGD do not necessarily extinguish every subsequent liability. Latent-defect claims may remain possible, depending on the facts, contract, applicable law and limitation periods.

For housing projects, the developer’s obligations to purchasers also need separate consideration from its arrangements with the main contractor. Closing the contractor’s defects account does not automatically settle purchasers’ rights.

In my view, meaningful closure requires a clear record of the defect, its cause, responsibility, repair method and verification results. Repeated failures should prompt further investigation.

The objective is to restore the required performance of the work and give all parties a defensible basis for closure. That is where technical competence, risk awareness and professional integrity come together.